Cold Forging Heat Sink

KINGKA Tech Industrial Limited, founded in 2010, is a professional manufacturer specializing in aluminum alloy thermal solutions. Our main products include Cold Forging Heat Sinks, Cold Plates, and Liquid Cold Plates, all designed to meet demanding thermal management requirements in electronics, automotive, telecom, and power industries.
The Cold Forging Heat Sink is an advanced thermal solution combining excellent mechanical strength and superior heat dissipation performance. Using the cold forging process, aluminum or copper materials are deformed under high pressure to create dense, precise fins that maximize surface area for efficient heat transfer. Compared with traditional extrusion or die casting, the cold-forged structure provides better thermal conductivity, durability, and uniform temperature distribution.

Key Features

• High Thermal Conductivity: Cold forging creates a dense metal structure that enables superior heat transfer compared with standard extruded or cast heat sinks.

• Material Flexibility: Available in aluminum cold plate, copper cold plate, or stainless-steel cold plate configurations depending on specific heat dissipation and mechanical requirements.

• Custom Cold Plate Design: Supports liquid cold plate design, water-cooled cold plate, and cold plate cooling system for high-power components such as IGBTs, EV batteries, and power modules.

• Precision Machining: Manufactured using CNC Machining, milling, and turning to achieve high precision and consistent flatness for direct mounting on heat-generating devices.

• Reliable Performance: Stable thermal resistance and excellent long-term reliability, even under extreme environmental and electrical conditions.

• Wide Compatibility: Designed for electronic cooling, industrial control, LED lighting, medical instruments, aerospace, automotive electronics, and telecom equipment.

Advantages

1. Superior Cooling Efficiency:
   The forged fins provide a larger surface area and lower cold plate thermal resistance, ensuring optimal cold plate cooling performance.

2. Enhanced Structural Integrity:
   Unlike die-cast or extruded heat sinks, the cold forging heat sink maintains grain structure continuity, improving strength and heat conduction.

3. Lightweight Aluminum Alloy Design:
   Aluminum cold plates offer high heat transfer efficiency with reduced weight, ideal for EV battery cold plate and telecom cooling plate applications.

4. Custom Engineering Support:
   KINGKA offers cold plate design for thermal management, integrating liquid cold plate cooling systems, tubed cold plates, and stacked fin heat sinks according to project requirements.

5. Eco-Friendly and Durable:
   The cold forging process minimizes material waste and extends product life, supporting sustainable manufacturing practices.

Technical Parameters of Cold Forging Heat Sink

Applications

KINGKA’s Cold Forging Heat Sinks and Liquid Cold Plates are widely used in:

• Telecommunication equipment – base stations, routers, and high-frequency modules

• Automotive industry – EV battery cold plate, power inverter cooling

• Aerospace and defense – avionics and navigation systems

• Medical instruments – imaging systems and precision diagnostic devices

• Industrial control and automation – power converters and PLC modules

• Power electronics – IGBT modules, power amplifiers, rectifiers

• LED lighting and multimedia devices – compact and silent thermal solutions

Manufacturing Process

1. Material Selection: Choose between aluminum, copper, or hybrid materials based on application and heat load.

2. Cold Forging: Metal is shaped under high pressure without melting, ensuring dense structure and high thermal conductivity.

3. Precision CNC Machining: Machined surfaces and channels guarantee uniform cooling and easy assembly.

4. Surface Treatment: Includes anodizing, nickel plating, or powder coating for corrosion protection and improved heat emission.

5. Assembly & Testing: All cold plate cooling systems undergo thermal resistance, pressure, and leak testing to ensure performance reliability.

FAQ

Q1: What materials are available for KINGKA’s Cold Forging Heat Sink?
A1: We offer aluminum cold plates, copper cold plates, and stainless-steel cold plates. Material choice depends on your thermal and mechanical requirements.

Q2: What is the difference between a Cold Plate and a Cold Forging Heat Sink?
A2: A cold plate often integrates liquid cooling channels for high-power devices, while a cold forging heat sink relies on solid fin structures for air cooling. KINGKA can combine both technologies for hybrid solutions.

Q3: Can you design custom cold plate cooling systems?
A3: Yes, KINGKA provides custom cold plate design and manufacturing services, including liquid cold plate design, tube cold plates, and cold plate manufacturing process optimization.

Q4: What industries do you serve?
A4: Our heat sink cold plate products are used in telecom, automotive, aerospace, medical, industrial control, LED lighting, and consumer electronics.

Q5: How does the cold forging process improve heat sink performance?
A5: The cold forging heat sink process maintains the metal’s grain structure and eliminates casting defects, enhancing thermal conductivity and mechanical strength.

About KINGKA Tech Industrial Limited

Established in 2010, KINGKA Tech Industrial Limited is a leading cold plate manufacturer and heat sink supplier in China, specializing in high-performance aluminum alloy thermal management solutions.
Our comprehensive capabilities—from precision CNC machining to cold forging and liquid cold plate production—enable us to provide custom thermal designs for the most demanding applications in telecom, aerospace, automotive, industrial control, power electronics, medical instruments, security electronics, LED lighting, and multimedia/consumer sectors.