Custom FSW Liquid Cold Plate Manufacturer
Leak-proof cooling with internal channels via solid-state friction welding.
Leak-proof cooling with internal channels via solid-state friction welding.
The FSW Liquid Cold Plate is a critical component in modern cold plate cooling systems, designed to efficiently dissipate heat from high-power electronic devices through liquid cooling. Its working principle involves processing metal sheets to form precise flow channels, onto which electronic components are mounted with a thermal conductive interface. Coolant enters the inlet, flows across the plate, and exits through the outlet, carrying heat away while maintaining optimal device temperature. This approach ensures quiet operation, stable cooling, and minimal dependence on ambient conditions, making it ideal for sensitive applications.
A well-engineered liquid cold plate design is essential for maximizing heat transfer efficiency. The performance of the cold plate liquid cooling system depends directly on the coolant flow rate, which is influenced by the power of the liquid cooling system components. With the high heat capacity of water or other suitable liquids, these systems can handle substantial thermal loads, providing reliable cooling in demanding environments.
Custom liquid cold plate solutions allow tailored designs to meet specific industrial requirements. Liquid cooling manufacturers provide various types of liquid cooling systems, including industrial liquid cooling and liquid cooling for electronics, enabling optimized thermal management for medical equipment, new energy systems, industrial automation, and communication devices.
Partnering with expert liquid cooling manufacturers like KINGKA ensures your cold plate liquid cooling solution is efficient, durable, and precisely engineered. KINGKA provides custom FSW liquid cold plate services, using advanced technology to seamlessly weld the cooling channels with aluminum or copper base plates, ensuring excellent heat dissipation and structural strength. Strict quality control and high-standard manufacturing guarantee reliable performance and fast delivery, helping extend component lifespan, improve system performance, and maintain stability in high-demand applications.
To manufacture high-performance cold plates, KINGKA optimizes core process parameters based on the specific base materials used.
| Rotation Speed | 800-1600 RPM |
| Travel Speed | 200-800 mm/min |
| Plunge Depth | 0.1-0.3 mm |
| Pin Design | Threaded conical structure |
| Thermal Management | Water-cooled fixture temperature control |
| Rotation Speed | 1200-2000 RPM |
| Travel Speed | 50-200 mm/min |
| Axial Force | 8-15 kN |
| Tool Design | Polygonal tapered thread with wear-resistant coating |
| Preheat Requirement | 150-250℃ preheating treatment |
While we offer 100% customization, the following “Standard Configurations” help customers select the most cost-effective options quickly.
| Application Field | Customer Pain Points | Base Material | Process Solution | Core Results |
|---|---|---|---|---|
| Industrial Lasers | Concentrated heat during high-power operation, requiring rapid heat dissipation | 6061 Aluminum Alloy | Aluminum FSW (Rotation speed 800r/min, Welding speed 200mm/min) | Heat dissipation efficiency increased by 40%, improved stability of continuous equipment operation |
| Data Center Server Cabinets | Heat dissipation of high-density server clusters, limited space | Pure Copper | Copper FSW (Rotation speed 500r/min, Welding speed 160mm/min) | Thermal conductivity per unit area up to 280W/(m·K), 30% space saving |
| Intelligent Driving Domain Controllers | High vibration in vehicle environment, heat dissipation components need shock resistance and sealing | 5052 Aluminum Alloy | Aluminum FSW + Integrated Sealing Design | Weld tensile strength up to 260MPa, sealing pressure resistance ≥1.2MPa |
| NEV Charging Piles | High-temperature outdoor environment, long-term stable heat dissipation | Copper-Aluminum Composite | Copper-Aluminum Dissimilar Metal FSW | Balances high thermal conductivity of copper and lightweight of aluminum, service life extended to 8 years |
(Note: Standard models reduce lead time by utilizing stocked copper coil sizes.)
Kingka Tech Industrial Limited
We specialize in Heat Sink、Liquid Cold Plate、precision CNC machining and our products are widely used in telecommunication industry, aerospace, automotive, industrial control, power electronics, medical instruments, security electronics, LED lighting and multimedia consumption.
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Da Long New Village, Xie Gang Town, Dongguan City, Guangdong Province, China 523598
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