KingKa is a Custom Cold Plates Manufacturer for Custom Designs, focusing on providing customers with high-performance, customized cold plate solutions. Whether you need to apply to electronic cooling, liquid cooling systems, or other specific industries, we can provide precisely designed and precision-made cold plates to meet different needs.
Manufacturing process
At KingKa, our Custom Cold Plates use advanced manufacturing processes, combined with modern equipment and precision technology to ensure that each cold plate meets high standards of quality. Our custom cold plates are strictly controlled from design to delivery.
The following is our production process:
Demand Analysis and Design
We communicate with customers to understand their application requirements in detail, and design the size, shape, liquid channel layout, etc. of the cold plate according to the customer's cooling needs. Especially for the Cold Plate Liquid Cooling system, we will make precise designs based on the liquid flow method and cooling requirements.
Material Selection
According to customer needs, we provide cold plates of various materials, including Copper Cold Plate, Aluminum Cold Plate and other alloy materials. Copper cold plates are usually used in systems that require efficient heat dissipation due to their excellent thermal conductivity, while aluminum cold plates are lighter and suitable for low-power applications.
Processing and Manufacturing
Using CNC machining technology, each cold plate is precisely manufactured according to the design drawings to ensure that the size and shape of each cold plate meet the design requirements. The internal distribution channels of the liquid-cooled cold plate are precisely arranged according to the heat dissipation requirements.
Surface treatment
According to the specific application requirements, we provide a variety of surface treatment methods, such as anodizing, spraying, nickel plating, etc., to enhance the corrosion resistance, oxidation resistance and aesthetics of the cold plate. Especially in the Cold Plate Liquid Cooling system, surface treatment helps to extend the service life and improve cooling efficiency.
Precision requirements
Precision is one of the core advantages of our cold plate products. KingKa's cold plate strictly controls dimensional errors and processing accuracy during the production process. For Copper Cold Plate, which requires efficient heat dissipation, our processing accuracy can reach the micron level to ensure maximum heat dissipation effect. Especially in the liquid cooling system, the internal channel and interface position accuracy of the cold plate directly affect the heat dissipation efficiency, so every precision requirement is strictly implemented in our manufacturing process.
Material selection
Choosing the right material is crucial to the performance of the cold plate. The cold plate materials provided by KingKa include:
Copper Cold Plate
Copper is an excellent thermal conductor and is often used in applications with efficient heat dissipation. Copper cold plates can maintain excellent heat exchange performance in high-power devices or high heat load scenarios.
Aluminum Cold Plate
Aluminum cold plates are usually used in scenarios with lightweight requirements. Its thermal conductivity is slightly inferior to copper, but it is relatively light and cost-effective.
Composite Cold Plate
We also provide composite cold plates, which combine the advantages of different materials and are often used in some special application scenarios, such as highly corrosive environments.
Surface treatment process
The surface treatment of the cold plate can not only improve the appearance, but also enhance its performance. Common surface treatment methods include:
Anodizing
Anodizing can enhance the corrosion resistance and surface hardness of aluminum cold plates and extend their service life.
Spraying and nickel plating
Spraying can provide a variety of colors and surface effects, while the nickel plating layer can effectively prevent corrosion, especially suitable for use in liquid cooling systems.
Black anodizing
Black anodizing not only increases corrosion resistance, but also effectively improves the cooling effect because the black surface can better absorb heat.
Fields of use
Cold plates are widely used in many fields, especially in the following industries:
Electronics industry
In high-power electronic devices, cold plates serve as heat dissipation components to help reduce temperatures and prevent damage caused by overheating. Common applications include computer servers, data centers, high-efficiency LED lighting, etc.
Liquid cooling system
For liquid cooling systems, cold plates play an important role as heat exchange components, especially in high-performance computing, lasers, medical equipment and other fields, cold plates can effectively improve the heat dissipation efficiency of liquid cooling systems.
Electric vehicles
The batteries and electronic control systems of electric vehicles generate a lot of heat, and cold plates can effectively disperse the heat to ensure the temperature stability of battery packs and other high-power electronic devices.
Aerospace
In the aerospace field, the lightness and efficient heat dissipation of cold plates make them a key component in temperature control systems, especially in high-temperature environments, copper cold plates are more widely used.
FAQ
Can the size and shape of cold plates be customized?
Yes, KingKa provides fully customized cold plate designs, and you can choose the size, shape, material and other parameters according to actual needs.
What is the basis for selecting the material of the cold plate?
Material selection is mainly based on heat dissipation requirements, weight requirements and cost considerations. Generally speaking, copper cold plates are suitable for applications with high heat dissipation requirements, while aluminum cold plates are suitable for lighter applications.
Does the surface treatment of the cold plate affect the performance?
Yes, surface treatment can improve the corrosion resistance of the cold plate, increase heat dissipation efficiency, and extend its service life. Especially in liquid cooling systems, suitable surface treatment is crucial.
What is the delivery time for custom cold plates?
The delivery time depends on the design complexity of the cold plate and the order quantity. Usually we will provide a specific delivery date after the contract is confirmed.
How to choose a cold plate for Cold Plate Liquid Cooling system?
For liquid cooling systems, the design of the cold plate is particularly critical. We will provide the best cold plate design solution based on liquid flow, cooling area and heat dissipation requirements.
Through the above detailed introduction, I hope you have a more comprehensive understanding of the Custom Cold Plates provided by KingKa. If you have any customization requirements or further technical questions, please feel free to contact us. We will provide you with the most professional solutions to help your project succeed.
Kingka Tech Industrial Limited
We specialize in precision CNC machining and our products are widely used in telecommunication industry, aerospace, automotive, industrial control, power electronics, medical instruments, security electronics, LED lighting and multimedia consumption.
Address:
Da Long New Village, Xie Gang Town, Dongguan City, Guangdong Province, China 523598
Email:
Tel:
+86 1371244 4018