CNC Turning Parts are precision parts processed by computer numerical control technology and are widely used in industries such as aerospace, automotive, medical and electronics. These parts are usually made of metal or plastic materials with high dimensional accuracy and consistency. CNC Turning can achieve complex geometric shapes, including cylinders, cones and notches, which can meet diverse design needs. In addition, the high degree of automation of CNC Turning equipment can improve production efficiency, reduce labor costs and ensure stable product quality.
Advantages
High Precision:
CNC lathes can achieve micron-level machining accuracy by precisely controlling the movement and rotation of the tool through computer programs.
Compared with traditional turning, CNC Turning Parts have smaller dimensional tolerances and lower surface roughness, which improves the quality and performance of parts.
High Efficiency:
CNC lathes can realize automated processing, reducing manual intervention and waiting time.
At the same time, the processing speed of CNC lathes is usually faster than that of traditional lathes, which improves production efficiency.
High Flexibility:
CNC lathes can process parts of various complex shapes, including bevels, curved surfaces, threads, etc.
By changing the computer program, CNC lathes can quickly adapt to the processing needs of different parts, reducing the time for changing tools and tooling.
Good Consistency:
Since CNC lathes are controlled by computer programs, the quality and specifications of parts can be kept consistent in mass production.
This is especially important for application scenarios that require high precision and consistency.
Strong Material Adaptability:
CNC lathes can process a variety of materials, including metals (such as aluminum, titanium, steel), plastics, and composite materials.
This wide range of material adaptability makes CNC Turning Parts widely used in many fields.
Application scenarios
Aerospace:
The aerospace field has extremely high requirements for the precision and quality of parts. CNC Turning Parts can meet these requirements and are used to manufacture key components such as engine blades, turbine disks, shafts, etc.
These parts work in extreme environments and need to withstand harsh conditions such as high temperature, high pressure and high speed. The high precision and high strength of CNC Turning Parts ensure the safety and reliability of aerospace vehicles.
Automobile manufacturing:
The automotive manufacturing field has high requirements for the output and precision of parts. CNC Turning Parts can be used to manufacture key components such as engine cylinder blocks, crankshafts, connecting rods, etc.
The precision and performance of these components directly affect the fuel efficiency, emissions and safety of the car. The high precision and high efficiency of CNC Turning Parts ensure the high quality and low cost of automobile manufacturing.
Medical equipment:
The medical equipment field has extremely high requirements for the precision and reliability of parts. CNC Turning Parts can be used to manufacture key components such as surgical instruments and implants.
These parts need to withstand the physiological environment of the human body and various forces during surgery. The high precision and high reliability of CNC Turning Parts ensure the accuracy and safety of medical equipment.
Electronic communication field:
The electronic communication field has high requirements for the precision and size of parts. CNC Turning Parts can be used to manufacture mobile phone housings, connectors, sensors and other parts.
These parts are small in size and high in precision, and need to withstand complex electronic signals and mechanical stress. The high precision and high efficiency of CNC Turning Parts ensure the stability and reliability of electronic communication equipment.
Mold manufacturing field:
The mold manufacturing field has high requirements for the precision and shape of parts. CNC Turning Parts can be used to manufacture key parts such as cores and cavities of molds.
These parts need to withstand harsh conditions such as high temperature, high pressure and high speed during processes such as injection molding and stamping. The high precision and high strength of CNC Turning Parts ensure the accuracy and durability of the mold.
Other fields:
In addition to the above fields, CNC Turning Parts are also widely used in many fields such as shipbuilding, military equipment, and food processing.
In these fields, CNC Turning Parts, with its high precision, high efficiency and high flexibility, provides strong support for the production and development of various industries.
The processing flow of CNC Turning Parts usually includes the following steps:
Drawing design and programming:
Design processing drawings and write CNC programs according to the shape, size and material requirements of the parts.
The CNC program is the core of CNC lathe processing, which determines the movement trajectory and processing parameters of the tool.
Material preparation:
Select suitable materials according to the requirements of the drawings, and perform pre-processing such as cutting and deburring.
Ensure that the size and shape of the material meet the processing requirements.
Machine tool setting and debugging:
Fix the material on the workbench of the CNC lathe, and adjust the parameters and tools of the machine tool.
Carry out debugging and trial operation of the machine tool to ensure that the machine tool can work normally.
Formal processing:
Start the CNC lathe and process according to the CNC program.
During the processing, monitor the operating status of the machine tool and the processing quality of the parts in real time.
Inspection and measurement:
After processing, inspect and measure the parts to ensure that the size, shape and surface quality of the parts meet the requirements of the drawings.
For unqualified parts, rework or scrapping is required.
Subsequent processing:
The processed parts are cleaned, deburred, rust-proofed and other subsequent processing work is carried out.
Package and transportation are carried out as needed.
FAQ
How high is the machining accuracy of CNC Turning Parts?
KingKa's CNC Turning Parts can achieve ±0.01mm accuracy.
Which materials are suitable for CNC turning?
Common materials used by KingKa include aluminum, stainless steel, brass, copper, plastics (such as POM, nylon), etc. The specific materials depend on the application requirements.
Can CNC turning parts achieve complex geometric shapes?
KingKa can realize CNC turning and can process a variety of shapes, including cylinders, cones, notches, etc., which are suitable for the production of complex parts.
Can CNC Turning Parts be surface treated?
Yes, KingKa can use common surface treatments such as oxidation, sandblasting, electroplating and polishing to improve the corrosion resistance and aesthetics of parts.
Will CNC Turning Parts be deformed during production?
Thin-walled parts and soft material parts may be deformed during processing, and suitable fixtures and cutting parameters are required to reduce the risk of deformation.
What are the cost-influencing factors of CNC Turning Parts?
The main factors include material type, part complexity, processing time and surface treatment requirements.
Can CNC Turning Parts be used for medical devices?
Yes, but you need to select materials that meet medical standards and ensure that the processing accuracy and surface finish meet the requirements.
How to ensure the consistency of CNC Turning Parts?
Through strict quality control, advanced measuring equipment and stable process flow, the consistency of each batch of parts can be ensured.
How long is the delivery cycle of CNC Turning Parts?
KingKa's delivery cycle depends on the specific quantity, generally 2-4 weeks.
Kingka Tech Industrial Limited
We specialize in precision CNC machining and our products are widely used in telecommunication industry, aerospace, automotive, industrial control, power electronics, medical instruments, security electronics, LED lighting and multimedia consumption.
Add:Da Long New Village, Xie Gang Town, Dongguan City, Guangdong Province, China 523598
Email:
kenny@kingkametal.com
Tel:
+86 1371244 4018